Bourbon Half Sign
Step 1
Step 1
Find misfit bourbon Round/Pieces of rounds.
No large Gaps
Step 2
Step 2
Adjust Round to 6" min to 9" max (7-8 looks best) height depending on natural joints (should Leave enough room for a 6-8" wide elevated riser from the middle so the half round is really less than half)
Step 3
Step 3
Glue boards together if necessary.
Step 4
Step 4
Scrape wax off the rim of the round with a chisal or paint scraperÂ
Step 5
Step 5
Sand center area for clear lasering. Try to make look natural so sanding entire face may be necessary to blend. use jig to determine clear area.
Step 6
Step 6
Wire brush the flaky ash off the back. scrape down and use sand booth + dust mask
Step 7
Step 7
Spray to seal. Back -> Front -> Back again.
Step 8
Step 8
Laser personalization
Step 9
Step 9
Add Hinge/Kickstand to the back